Product detailed description
Wood pellet boilers with automatic ash removal systems are commonly installed in residential and commercial heating systems where consistent operation and low maintenance are required. The UCP45KS set provides an automated solution for removing combustion residues from the A 45 burner system, reducing manual cleaning requirements for installers and technicians. This system is particularly useful in installations where the fuel ash content varies, requiring periodic or interval-based ash removal.
The system integrates with the boiler's control system to provide scheduled ash removal cycles, which can be adjusted according to fuel type and operating conditions. The screw conveyor mechanism ensures reliable transport of ash from the combustion chamber to the external container, while the compressor provides the necessary pneumatic pressure for system operation. The system includes safety features that automatically disable the ash removal process when the external container is full.
Technical parameters
| Compressor | 1500 W |
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| Weight | 36.248 kg |
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| Code | H0528 |
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| Brand | Atmos |
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The 1500 W compressor provides sufficient power for the
pneumatic cleaning system in pellet boilers with the A 45 burner. This parameter is critical for ensuring proper ash transport through the
screw conveyor system. The 6 L air tank volume supports continuous operation during ash removal cycles. These values are essential for determining system compatibility with the boiler model and for proper sizing of the external ash container.Installation and connection
The installation process involves connecting the screw conveyor to the combustion chamber and routing the pneumatic lines to the external ash container. The 1 m air hose with DN 28 mm diameter connects to the 3/4" threaded port on the boiler. Installers should verify that the control modules AD04 and AD03 are properly connected to the boiler's control system through the R and R2 outputs. Common installation errors include incorrect hose routing that restricts airflow and improper alignment of the screw conveyor with the ash container inlet. The system requires a dedicated electrical supply for the compressor and control modules.Compatibility and accessories
This ash removal set is specifically designed for ATMOS boilers with the A 45 burner including models DCxxS, DCxxRS, CxxS(T), ACxxS and DC50S. The set includes all necessary components for installation, including the screw conveyor, compressor, control modules and connecting hose. No additional components are required for standard installations. The system is not compatible with older boiler models or with non-ATMOS pellet boiler systems.Technical background for designers
The system operates by using a screw conveyor to periodically remove ash from the combustion chamber. The pneumatic system uses compressed air to power the conveyor mechanism, with the 1500 W compressor providing the necessary pressure. The control modules interface with the boiler's control system to enable automated operation at user-defined intervals. The
metal housing and components are designed to withstand high temperatures in the combustion chamber area. System efficiency depends on proper alignment of the conveyor with the ash container and maintaining adequate airflow through the pneumatic system.Service and operation
The system requires periodic inspection of the screw conveyor and pneumatic connections for blockages or wear. When the external ash container is full, the system automatically disables the ash removal function and provides an audible signal. To restart the system after emptying the container, the technician must briefly turn off and then on the boiler's power switch for 5-10 seconds. No scheduled maintenance intervals are specified in the technical documentation.Frequently asked questions
Can the ash removal cycle be manually triggered?
Yes, the system allows manual activation by briefly turning off and on the boiler's power switch. This overrides the scheduled interval setting.
How does the system indicate a full ash container?
When the external ash container is full, the system automatically stops the ash removal function and emits an audible signal to alert the operator.
What happens if the pneumatic connection becomes blocked? If the pneumatic line becomes blocked, the system will not operate properly. The blockage must be cleared before the ash removal function can resume.
Can the ash removal interval be adjusted?
Yes, the system allows adjustment of the ash removal interval to 1, 3, 6, 12 or 24 hour cycles depending on the fuel type and ash content.
