Replaceable control insert - without external adjustment - 40-400kPa; 215-998l/h; black IVAR.PICC 01

Product detailed description

This replaceable control insert is used in conjunction with dynamic balancing valves to regulate fluid flow in heating and plumbing systems. It is commonly found in residential and commercial buildings, particularly in systems requiring precise flow management such as central heating, domestic hot water and industrial process circuits. The insert is designed to be exchanged without removing the entire valve body, allowing for easy maintenance and adaptation to different system requirements. It is typically installed in pipe runs where flow stability is essential to ensure consistent heat distribution and prevent overloading of downstream components.

The insert is intended for use with specific valve models and is selected based on system demand. It is installed in-line with the valve body and works in tandem with the valve’s internal mechanism to modulate flow. The absence of external adjustment means the settings are fixed during installation, making it ideal for applications where flow rates are predetermined and not subject to frequent change.

Technical parameters

Installation and connection

The control insert is installed inside the valve body using a push-fit or snap-in method, depending on the valve design. Prior to installation, the valve body must be cleaned and free of debris to ensure a secure fit. The correct insert must be selected based on the required flow rate and system pressure. Common installation errors include mismatching the insert with the valve model or failing to verify the system’s operating conditions. Always confirm the valve model and system parameters before fitting the insert.

Compatibility and accessories

This control insert is specifically compatible with IVAR.PICV 00 and 05 for the PICC 01 variant, and with IVAR.PICV 100 and 105 for the PICC 11 variant. It is not interchangeable with other valve models or variants. No additional accessories are required for installation. Ensure the correct model is selected to match the installed valve body and system requirements.

Technical background for designers

The control insert operates by restricting or allowing fluid flow through a pre-determined orifice size. The brass CW602N material provides good mechanical strength and resistance to corrosion in wet environments. The plastic components help reduce friction and wear. Integration into the system requires matching the insert’s flow characteristics with the overall system design. System efficiency is influenced by correct sizing and compatibility with the valve body. Long-term performance depends on maintaining clean system conditions and avoiding exposure to incompatible media.

Service and operation

No regular maintenance is required for this control insert due to its fixed design and lack of moving parts. However, periodic visual inspections are recommended to check for signs of wear or blockage. If performance issues arise, the insert can be removed and replaced without disassembling the entire valve. There are no scheduled service intervals specified for this component.

Frequently asked questions

Can this insert be used with other valve models?
No, this insert is specifically designed for use with IVAR.PICV 00, 05, 100 and 105 models. Using it with other models is not recommended.

How do I determine the correct insert for my system?
Select the appropriate variant (PICC 01 or PICC 11) based on the installed valve model and system flow requirements. Refer to the manufacturer’s documentation for compatibility details.

Is it possible to adjust the flow after installation?
No, this insert does not feature external adjustment. Flow settings are fixed at the time of installation.

What should I check before installing the insert?
Verify the valve model, confirm the system pressure and temperature conditions, and ensure the valve body is clean and free of debris before fitting the insert.