Installation box ALPEX-GAS - 180x145x85mm IVAR.IKAG

Product detailed description

The IVAR installation box is a critical component in gas distribution systems, particularly in underground applications where secure and leak-free connections are essential. It is commonly used in residential and commercial buildings where gas lines are routed beneath the ground level. Installers and technicians working with press-fitting systems benefit from the box’s ability to house fittings and allow for the application of a gas-tight seal. This ensures compliance with safety standards and facilitates leak detection in accordance with PTN 704 05.

Typical applications include the installation of gas lines in basements, utility rooms, and other areas where press fittings are used in conjunction with protective sleeves. The box provides a sealed environment that allows for the detection of potential gas leaks, ensuring the integrity of the system over time. It is particularly useful when branching gas lines below ground level using a T-piece, where the fitting must be enclosed in a suitable plastic box for sealing purposes.

Technical parameters

Installation and connection

Installation involves placing the press fitting inside the box and sealing the sleeve with butyl rubber. The box must be positioned so that the sleeve passes through the wall and is sealed at the point of entry. It is important to ensure that the fitting is fully seated and that the seal is applied correctly to prevent gas leakage. Common installation mistakes include insufficient sealing or incorrect positioning of the box, which can compromise the system’s integrity. Installers should verify that the box is placed in a stable location and that all connections are secure before final sealing.

Compatibility and accessories

The installation box is specifically designed for use with IVAR.PRESS-GAS fittings and the IVAR.BUTYLPLAST 5 sealant. It is not compatible with other sealing methods or press systems. For underground branching applications, the T-piece must be installed within the box to allow for proper sealing. Additional components such as the protective sleeve and sealant must be ordered separately to complete the installation.

Technical background for designers

The box is constructed from durable plastic, allowing for the application of butyl rubber sealant to create a gas-tight barrier. The operating principle relies on the ability to detect gas leaks through the sealed environment provided by the box. The material properties ensure long-term stability and resistance to environmental factors. The integration into the system depends on correct placement and sealing, which directly affects the service life and efficiency of the gas distribution network.

Service and operation

During operation, the box requires no regular maintenance. However, it is important to inspect the seal periodically to ensure it remains intact. Any signs of degradation or damage should be addressed immediately to prevent potential gas leaks. The box is designed for long-term use and does not require scheduled service intervals.

Frequently asked questions

Can the installation box be used with other press systems?
No, it is specifically designed for IVAR.PRESS-GAS fittings and must not be used with other press systems.

Is the box suitable for above-ground installations?
It is primarily intended for underground or below-ground applications where gas-tight sealing is required.

What sealant is required for the installation?
IVAR.BUTYLPLAST 5 must be used to ensure a gas-tight seal between the protective sleeve and the box.

Can the box be used for multiple fittings?
No, it is designed for a single fitting and must be used in conjunction with a T-piece for branching applications.